Induction Hardening System for Hub Pulley Supplier

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Hardening for Hub Pulley

Induction Surface Hardening is a quenching method that uses the principle of electromagnetic induction to make parts cut magnetic lines of force in an alternating magnetic field, induce current on the surface, and rapidly heat the surface of the parts in the form of eddy currents according to the skin effect of alternating current, and then quench it. It occupies an important position in the field of heat treatment, and this technology has been widely used in the manufacture of automobile parts.

Induction Hardening can greatly improve the rigidity, hardness, wear resistance, fatigue strength and toughness of the hub pulley.

TY Induction’s induction Hardening Equipment with the following features.

l The heating power supply is based on the latest IGBT inverter induction heating technology

l High productivity: Dual Heating stations with turning table

l Grating protection device ensures operator safety and avoids safety accidents

l High-flow quick-change connections are used for water inlet and outlet, which is convenient and fast to connect.

PLC control System

The control system includes the main console, touch screen, PLC module and other devices. The centralized control system with PLC as the core is adopted. The main console is equipped with a touch-type human-machine interface. Functions are as follows:

l Start and stop of heating units, mechanical systems and cooling system.

l Control and adjust the speed of the mechanical device to achieve stable operation, and the output power of the heating power supply can be adjusted and controlled.

l Store the set current, heating time, voltage, power, and reserve the Ethernet interface to read the data. The data can be viewed locally, or read through a USB flash drive or remotely through Ethernet and RS485.

l It can display and save the production data.

l All data is stored in the U disk of the external interface of the touch screen, with a storage capacity of 8G.

l The control mode is divided into manual and automatic. In the manual mode, the actions of each component are individually controlled, mainly for equipment adjustment and maintenance; in the automatic mode, the entire set of equipment is controlled to run continuously and automatically according to the set parameters.

l There is a display of operating data such as DC voltage, DC current, and oscillating current on the touch screen.

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