This transmission gear automatic induction forging system can quickly and automatically switch between inductors of three different sizes. Billets diameter ranges from 80mm to 120mm. Billets length ranges from 180mm to 300mm. 1000kw induction power supply based on IGBT technology.
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Induction Forging Machines for Transmission Gears
The Advanced Auto Induction Forging system for Transmission Gears is a state-of-the-art solution designed to enhance production efficiency and quality. It features a 1000kw induction power supply based on IGBT technology, ensuring robust and reliable performance.
This system boasts an integrated design that combines the induction power supply with inductors of three different sizes. This compact configuration minimizes the installation and operating space required, making it an ideal choice for facilities with limited floor space.
Designed for efficiency, the automatic induction forging equipment allows for quick and automatic switching between three different sizes of inductors. This capability enables rapid setup and changeover, significantly reducing downtime and enhancing the production of transmission gears. This feature is particularly crucial for automotive manufacturers who need to meet tight production deadlines and demand fast turnaround times.
The system incorporates an infrared thermometer that enables precise temperature control. The controller classifies the workpiece into three categories: qualified, high temperature, and low temperature, based on the detected temperature. A cylinder then sorts the workpiece into different channels, ensuring that every processed workpiece meets the quality standards. This level of control prevents overheating and ensures that the gears are forged with optimal metallurgical properties.
The auto induction forging machine can be programmed to follow customized heating profiles, tailored to the specific requirements of the transmission gears being forged. This flexibility allows for the production of gears with varying shapes, sizes, and materials, all while maintaining a high level of precision and quality.
Designed with sustainability in mind, the auto induction forging furnace is highly energy-efficient. By utilizing electromagnetic induction for heating, it consumes less energy compared to traditional heating methods. This not only helps manufacturers reduce their carbon footprint but also lowers their operating costs, making it an environmentally friendly and cost-effective option for forging transmission gears.
The Auto Transmission Gears Induction Forging Machine represents a significant advancement in the manufacturing of transmission gears. This cutting-edge technology allows for the quick and automatic switching between inductors of different sizes, enhancing production flexibility and efficiency. This feature is particularly important for automotive manufacturers who need to maintain high levels of productivity and precision.
Induction forging uses electromagnetic induction to heat metal to high temperatures, followed by precise shaping using a die. This process ensures that transmission gears are forged with high accuracy and durability, meeting the stringent quality standards required by the automotive industry. The result is a product that performs reliably under demanding conditions.
The ability to quickly switch between different inductor sizes minimizes setup and changeover times. This capability is crucial for manufacturers who need to meet tight production schedules and reduce downtime. The Auto Transmission Gears Induction Forging Machine streamlines the production process, allowing for higher output and improved operational efficiency.
Compared to traditional forging methods, induction forging is more energy-efficient. This not only reduces operating costs but also helps manufacturers lower their carbon footprint. The Auto Transmission Gears Induction Forging Machine is designed to optimize energy use, making it a sustainable and cost-effective choice for automotive manufacturers.
As the automotive industry continues to evolve, investing in advanced technologies like the Auto Transmission Gears Induction Forging Machine is essential. This machine offers a reliable and efficient solution for producing high-quality transmission gears, helping manufacturers stay competitive and meet the growing demands of the market.
By adopting this innovative forging technology, manufacturers can achieve greater efficiency, precision, and sustainability in their production processes, ensuring that they remain at the forefront of the automotive industry.
Elevate your automotive manufacturing with TianYuan Induction Electric (Chengdu) Co., Ltd.'s Auto Transmission Gears Induction Forging Machine. Our cutting-edge technology ensures precision, efficiency, and sustainability, setting your production apart from the competition. Beyond this, we offer a comprehensive range of forging equipment for various automotive parts, making us your trusted partner in the automotive industry. Don't wait—contact us today to transform your production capabilities and stay ahead in the market.
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Secification
Billet Diameter | 80mm, 100mm and 120mm |
Bar length | 180mm to 300mm |
Temperature | 1200℃ |
Machine Power | 1000Kw |
Inductor length | 5000mm (2x2500mm) |
Average Power Consumption | < 350kW-h |
No. of Station | 3 |
Control System | Mitsubishi PLC + Touch Panel |
Auxiliary Item | Auto Feeder, Auto Inductors Switch Device, Chain Extractor, Temperature Controller and Sorting device, Closed Water-cooling System |
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Features
• TY Induction Power Supplies use IGBT technology and LC series resonant circuit
• High power factor (0.90 - 0.98): No need Compensating capacitor banks for Power Factor correction
• 100% launch up under any load conditions and 24 hours operation
• Self-Diagnostics with Fault LED’s & Alarm Indicator
• Siemens PLC & HMI provide data collection and communication between main control cabinet and components
• Remote control of Induction Power Supply and other components
• Operating in automatic and manual modes
• Save programs and production data in memory
• Reproducible results ensure greater quality of product
• Minimized Energy Consumption
• Reduced labor cost with fully automatic loader and feeder
• Minimized scale reduces material cost
• Easy Maintenance and Troubleshooting
• Better working conditions and environmental protection
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