An induction pipe bending machine is a specialized machine that uses induction heating to heat a section of pipe to a specific temperature before bending it to a desired shape. The process can be used to bend pipes made of a wide variety of materials, including steel, aluminum, and copper.
The basic principle of induction pipe bending is that an induction heating coil is used to heat a specific section of pipe to a precise temperature before it is bent. The heating coil is placed around the section of pipe that needs to be bent, and high-frequency electrical current is passed through the coil, creating an electromagnetic field that heats the pipe. The pipe is then bent using a bending die or a press to the desired shape.
There are two main types of induction pipe bending machines: the two-axis and three-axis machines. The two-axis machines are used for simple and common pipe bending, while the three-axis machines are used for more complex and precise pipe bending applications.
Used for various round tubes, square tubes, stainless steel tubes, I-beams, H-beams, U-beams hot bending, suitable for petroleum, chemical, metallurgical, steel structure, boiler and other projects.
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Induction bending is a metal forming process used to bend pipes, tubes, and other hollow profiles to a desired shape. This technique uses an induction coil to heat a specific area of the workpiece to a high temperature, making it more malleable and easier to bend without causing damage to the material.
During the process, the workpiece is placed on an induction bending machine that has a coil wrapped around it. The coil is then energized with high frequency alternating current, which generates an electromagnetic field. The field causes the material in the heated area to soften, making it more ductile and easier to bend.
As the material cools down after bending, it retains the new shape. The process can be used on a variety of metals, including stainles
s steel, carbon steel, aluminum, and titanium.
Induction bending has several advantages over other bending methods, such as cold bending and hot bending. It is a more precise method, resulting in less distortion and better quality bends. It also reduces the risk of material damage, such as cracking or wrinkling, which can occur with other bending techniques. Additionally, induction bending can be used to create complex shapes and multiple bends in a single workpiece.
Induction pipe bending machines are used in a variety of industries that require precise and efficient bending of pipes and tubes. Here are some common applications:
Oil and gas industry: Induction pipe bending machines are used to bend pipes and tubes for oil and gas pipelines, refineries, and chemical plants. These industries require high-quality bends that meet specific standards and regulations.
Construction industry: Induction pipe bending machines are used to bend pipes and tubes for building construction, such as HVAC systems, water and gas pipelines, and structural support.
Automotive industry: Induction pipe bending machines are used to bend exhaust pipes, roll cages, and other components for cars and motorcycles.
Aerospace industry: Induction pipe bending machines are used to bend tubes and pipes for aircraft structures, fuel lines, and hydraulic systems.
Shipbuilding industry: Induction pipe bending machines are used to bend pipes and tubes for shipbuilding, such as pipelines for fuel, water, and sewage systems.
Induction pipe bending machines are also used in the manufacturing of furniture, medical equipment, and other products that require precise and efficient bending of pipes and tubes. The versatility and precision of induction pipe bending machines make them an essential tool in many industries.
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High precision: The induction heating process allows for precise control of the pipe temperature, which in turn allows for precise control of the bend radius and angle.
High efficiency: The induction heating process is very efficient, which means that the pipe can be heated to the correct temperature very quickly. This results in a faster production rate and reduced production costs.
Safety: Induction heating is a safe process as it does not produce any open flames or hot surfaces, making it a safe option for workplace.
Versatility: Induction pipe bending machines can bend a wide range of pipe materials, including steel, aluminum, copper, and more.
Repeatability: Induction pipe bending machines can produce consistent and repeatable results, which is important in many industrial applications where precise pipe shapes are required.
Consistency: Since the pipe is heated to a specific temperature, there will be less variation in the finished product, resulting in more consistent and better quality finished pipes.
No Material Distortion : With induction pipe bending, the heat is concentrated on the surface of the pipe, minimizing the risk of any internal distortion and maintains the material's integrity.
Induction pipe bending machines are widely used in various industries like automotive, aerospace, construction, and many more where precise and efficient pipe bending is required.
Induction pipe bending machines are used to bend various types of pipes, tubes, and profiles. The processing scope of an induction pipe bending machine depends on its specifications and capabilities. Some machines can handle small diameter pipes, while others are designed for larger diameter pipes.
Induction pipe bending machines are commonly used in industries such as construction, automotive, aerospace, and furniture manufacturing. They can bend pipes made of materials such as steel, stainless steel, aluminum, and copper.
Bending angle: The machine can bend pipes at various angles, depending on the application requirements.
Bending radius: The machine can bend pipes to different radii, depending on the application requirements.
Pipe diameter: The machine can handle pipes of various diameters, ranging from small pipes to large pipes.
Material thickness: The machine can bend pipes of different material thicknesses, depending on the application requirements.
Pipe shape: The machine can bend pipes into different shapes, such as U-shape, S-shape, and spiral shape.
Production volume: The machine can produce pipes in small or large quantities, depending on the production requirements.
TY company offers a diverse range of products including Induction Heating Systems for Forging, Induction Brazing Equipment, Sample Preparation Equipment for Spectral Analysis, and Electric Power Capacitors/Tank Capacitors. Feel free to reach out for inquiries or discounts!
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Secification
| Maximum Pipe OD | 1020mm |
| Maximum Wall thickness | 100mm |
| Maximum Radius | 2.5D to 40D |
| Bending angle | 0-182° |
| Angle tolerance | ±0.2° |
| Radius tolerance | ≤5mm |
| Wall Thickness Reduction | ≤10% |
| Temperature | 700-1000℃ |
| Type of material | Carbon steels, stainless steels, special alloys |
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Features
● Can bend different shape pipe & beam: Square & Rectangle and I & L- Beams
● Can bend pipes and beams in different material: Carbon & Alloy steel, Stainless steel
● Can bend different type of pipes: Seamless pipe & Welded pipe
● Bending Radius and Angle can be adjusted within certain range
● Pipe heated uniformly by Induction Machine brings Good Quality of the bends: Very less Distortion, very less Wall Reduction and good quality.
● Pipe heated fast by Induction Machine brings High Efficiency, Low operating cost and low energy consumption
● Can be operated in Auto & Manual mode
● Whole machine is controlled by PLC with touch panel. Bending Speed can be monitored on the control station.
● Infrared Thermometer controls heating temperature and can Record
● Central Control station control induction heating, hydraulic system and bending speed, heating current, oil pressure, bending speed can be inspected on the control station.
● Hydraulic control for pipe pushing, pipe clamping, radius arm adjusting, clamper open and close.
● Equipped with infrared thermometer to inspect heating temperature
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