Induction Heating Machines In Tube And Pipe Heating
August 05, 2024
Many industries and factories have installed extensive pipeline networks within their facilities due to production requirements. In some cases, it is necessary to heat or insulate the substances flowing through these pipelines. Induction heating equipment can be integrated into the existing metal pipe network as needed. For example, pipeline pre-welding and post-welding heat treatment can improve welding quality. This process involves heating the pipeline before bending and maintaining the temperature of oil/gas pipes and pipelines carrying chemical materials. A high-quality induction pipe heater can efficiently heat specific sections or the entire pipeline network without requiring significant modifications to the on-site environment. This application is common in various industries, including medicine, PVC, petroleum, and the chemical industry.
Traditional heating machines typically heat tubes and pipes without precise temperature control across different sections. In contrast, a professional pipe induction heater ensures minimal temperature variation along the outer wall of the pipe or tube, as the object is uniformly heated in a full ring.
For welding pipes with large diameters, conventional heating machines often require up to 90,000 watts of power to achieve successful tube welding. During this process, if a heating element burns out, the affected area can become the weakest point in the weld, introducing potential defects and safety concerns in the finished tubes and pipes. However, this issue does not occur with pipe induction heaters.
Compared to conventional far-infrared resistance heating methods, induction heating with a pipe induction heater is simpler and more efficient, significantly reducing labor and material costs. Traditional far-infrared heaters rely on thermal conduction through heating sheets, which have a slow transmission speed and suffer from considerable heat loss. The induction heating method, on the other hand, allows for better control of the temperature difference between the internal and external walls, effectively ensuring the mechanical properties of the welded joint.
In addition, like other metal heating machines, TY INDUCTION's pipe induction heater offers several advantages, including no open flame, high safety, a high degree of automation, compact installation, easy maintenance, and long lifespan. Our induction pipe heater has made the pipeline heating method more popular.
When using a pipe induction heater, whether it is a high-frequency or medium-frequency induction heating machine, never disconnect the grounding wire of the machine.
Regularly inspect the air outlet and heat dissipation fan to prevent blockage of the air inlet and avoid overheating shutdown.
Routinely clean the heat sink of the induction pipe heater to ensure proper ventilation and efficient electromagnetic induction.
With its flexible heating cables, the pipe induction heater produced by TY can easily wrap around pipelines of various diameters.
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