Induction Heating Service

Induction Heating Service

TY INDUCTION designs and manufactures high quality general purpose, turnkey and fully automatic induction heating systems and serves customers throughout the system life time. We offer flexible, long life and advanced technology induction heating machines for Heat Treatment, Forging/Forming, Shrink Fitting, Bending/Expanding/Extrusion/Coating of pipes and tubes, Brazing and Melting etc.

Our induction heating systems can be easily integrated into manual assembly processes or fully automated production lines. Our engineers can help you develop custom induction heating equipment, OEM equipment or complete turnkey systems. Our innovations in induction power supplies design are the cornerstones of our breakthrough technology today.

TY INDUCTION's experienced team of electrical engineers, mechanical engineers, automation engineers, metallurgists, application specialists and after-sales representatives is ready to work with you.

What is Induction Heating?

Induction heating is a method of heating an electrically conducting object (usually a metal) by electromagnetic induction, where electric current is induced within the object by alternating magnetic fields. This process is based on the principles of Faraday's law of electromagnetic induction.

How induction heating works

Induction Coil: A coil of wire is placed near or around the object to be heated. When an alternating current (AC) passes through this coil, it generates a varying magnetic field around it.

Eddy Currents: When the alternating magnetic field produced by the coil interacts with the electrically conductive material (usually a metal), it induces electric currents within the material itself. These are called eddy currents.

Resistance Heating: The eddy currents flow through the material, and as they encounter resistance, they generate heat due to Joule heating (I^2R), where "I" is the current and "R" is the resistance. This heats up the material quickly and efficiently.

Selective Heating: Induction heating is highly controllable and efficient because it selectively heats the material where the coil is placed, rather than heating the entire object. This allows for precise and localized heating, which is useful in various industrial applications like metal hardening, melting, and cooking appliances like induction stoves.

Induction heating has several advantages, including rapid heating, precise temperature control, and energy efficiency. It is widely used in industries such as metalworking, automotive manufacturing, and food processing, where controlled and efficient heating processes are essential.


Induction Heating Service

Advantages of induction heating

Improve energy efficiency and reduce energy costs

Reduce the amount of scrap and defects

Scalable, controllable, and repeatable manufacturing processes

Uniform, controlled heating process

Low maintenance costs compared to alternatives

Flameless, safe heating process

Application

induction forging

induction hardening

induction annealing

induction melting

induction bonding

Duct heating

Bar and slab forming

induction casting

Induction curing and coating

Induction heat shrink joint custom application

crystal planting

gold and silver melted

Preheating and postheating

Induction wire heating

What we can do for your induction heating system

Whether you are looking to replace your existing induction heating system or want to design and build an induction heating system for any application, we are here to help! We provide induction systems for a variety of applications such as pipe and tube heating, forging and forming, bar and slab heating, heat treatment, melting and more. Whether your system is very simple, or complex with lots of moving parts, we can help simplify and streamline your process, or even incorporate your induction heating into a fully automated production line!

Turnkey induction heating services and supplies

Sensing equipment for any application

Our system designers work with you to provide you with an induction system that works seamlessly with the rest of your processes. Whether you need a complete revamp of your system or are trying to streamline one part of the process, we can help!

Keep your induction heating system up to date

Over time, your equipment may become less efficient - we can help improve efficiency by:

Replace old parts

Rebuild oven

Add new control

Add better cooling system

Repair faulty equipment

Add newer technology to your system


Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

Tank Capacitor is a type of polyester film capacitor which is used in induction heating Machine or induction furnace. Tank Capacitor and inductor constitute the LC circuit in induction heating equipment. TY Induction can provide a wide range of electric p

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We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

We designed this induction power supply because a customer in US wanted to heat bar ends with smaller diameter (24mm to 30mm) but high production. This requires higher frequency and higher power of induction generator. The electrical engineers at TY Induc

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Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

Annealing is heat treatment process of metal. The metal is slowly heated to a certain temperature and then cooled at an appropriate rate. The purpose is to reduce hardness, reduce residual stress, reduce deformation and crack tendency; refine grain, adjus

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Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

Induction heating can heat metal very rapidly. Induction technology also enables localized annealing. localized annealing means that only part of the parts is annealed, while other parts retain hardness. This is useful to fabricators as they can anneal ar

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Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

Induction heating simply means that the alternating current generated by the Induction Power Supply generates a magnetic field through the induction coil, and the magnetic fluxes pass through the metal workpiece in the coil to generate eddy current, which

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Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

Induction heat treating is the controlled heating and cooling of a metal or alloy to obtain a desired set of properties and microstructure. Induction hardening is the process of increasing the hardness and brittleness of metal parts by induction heating.

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Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

Tank Capacitors also called Power Capacitors for induction heating equipment are water-cooled/liquid-cooled. Tank Capacitors provide solutions to variety of induction heating applications, such as forging, melting, heat treating and annealing, to billet h

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The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

The harvester blade includes of a cutting edge part and a mounting part. The mounting part is tempered martensite with initial hardness. It is necessary to locally re-hardening of the cutting edge, so that the microstructure of the cutting edge is untempe

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For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

For Induction Hardening and Tempering of Long Bar/Rod, the induction coil design and technical requirement are much different from other applications. The distance between induction coil and workpiece (bar) should be bigger than the normal. The allocated

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TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

TY Induction designs and manufactures quality induction heating machines for the forging industry to heat billets, bar end and bar heating. The power range of our induction heating equipment is from 10kw to 1500kw, which can meet various production needs.

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A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

A Capacitor is an electrical component, which is used to store electric charges temporarily. A Power Capacitor is an electrical device that can store and discharge electric energy, which can operate at higher voltages and has high capacitances. Power Capa

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This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

This Induction coil is designed for heating pipes of different sizes. The induction heating application is forging of bullet casing. The power of this induction heating equipment is 1000kw and equipped with automatic switching device. Simply press the sel

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Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

Induction hardening is a heat treatment. Metal parts with sufficient carbon content are heated in an induced magnetic field and then rapidly cooled by a quenching medium to obtain specific properties of the surface layer. Quenching medium can be water, oi

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A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

A customer wanted induction partial heating of automotive parts with complex geometries. This is a challenge for designing an induction coil. If a closed coil is used, the distance between the inductor and the part will be large, which means that the heat

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TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

TY Induction designs and manufactures induction heating machine for all induction heating applications. Our induction heater heats the angle steel with a shape copy induction coil to guarantee effectively the uniform heating effect all over the angle stee

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