This Long Bar Hardening and Tempering Heat Treatment is designed for steel bars with a diameter of M8-M30. It uses a Dual-Channel Induction Power Supply System (two independent power supplies for Hardening and Tempering) to achieve high-intensity heat treatment process to ensure that the material strength grade reaches the 12.9 standard. This line mainly consists of items such as IGBT Induction Heaters and Induction Coils, Cooling System, Mechanical System, Automation and Temperature Measurement.
Photos
Hardening and Tempering Line for Steel Rods
Long Rods Induction Quenching and Tempering Machine
Induction Hardening for Long Bars
Induction Coils for M8-M30 Steel Rods
Friendly HMI in Specified Language
Optimized Induction Coils Design
Induction Quenching
Advanced Automation Technology: Integration of Siemens PLC and intuitive HMI for optimized operation and efficiency
Precision Process Control: Ensures precise control over the entire quenching and tempering process
Productivity Boost: Enhances productivity by streamlining operations and minimizing downtime
Error Reduction: Significantly reduces human error through automated processes
Superior Material Strength Standards: Engineered to meet the highest material strength grade standards, achieving the 12.9 standard
Exceptional Steel Bar Quality: Produces steel bars with exceptional strength and durability
Versatile Applications: Ideal for diverse industrial applications requiring high-quality steel bars
Built to Last: Robust construction with high-quality components for reliable performance
Minimal Downtime: Designed to minimize downtime, ensuring continuous productivity
Expert Support Services: Comprehensive support and maintenance services provided by our expert team
Long-Term Performance Guarantee: Ensures your equipment operates at peak performance for years to come
When you choose TY INDUCTION's steel bar induction quenching and tempering line, you're investing in precision, durability, and innovation. Our commitment to excellence ensures you receive equipment that not only meets but exceeds industry standards, providing you with a competitive edge in your metalworking operations.
Click here to check the induction quenching and tempering heat treatment line cooperation case with the Kazakhstan client.
Read More
Secification
Bar Diameter | M8-M30 |
Bar length | 3000mm to 6000mm |
Hardening Temperature | 850℃ to 900℃ |
Tempering Temperature | 250℃ to 600℃ |
Maximum Production Rate | 500kg/hour |
Straightness | 0.004mm/m |
Bar material | Carbon steels, special alloyed steel |
Similar Cases
Complete Induction Hardening and Tempering Line for Steel Rods
Induction Heaters and Coils
Auto Discharge and Unloading of Bars
Long Bars Hardening and Tempering with Induction Heating
Auto Loading and Feeding of Bars
Infrared Thermometer Monitoring Temperature
Main Control Cabinet
Induction Hardening Heating Zone
Features
• Double quenching and double tempering at different powers: 120kw induction power supply is used for the first hardening heating, followed by 80kw induction power supply for the second hardening heating; after material (steel bars or rods) passing the quenching tank, another two-induction power supplier of 80kw perform tempering heating separately.
• Fully automated control: Equipped with Siemens PLC and 10-inch touch screen human-machine interface, it supports parameter presets, real-time monitoring of process curves and data traceability functions to reduce manual intervention errors.
• Precision temperature control technology: Equipped with two sets of high-precision infrared thermometers, multi-point dynamic monitoring of the heating area is carried out to ensure that the temperature fluctuation of the quenching and tempering process is ≤±5℃, ensuring batch consistency.
• Improved liability: key components such as the rollers in the heating area and the safety cover are all equipped with a circulating water-cooling system to effectively reduce mechanical losses in high temperature environments.
Tags
Related Products
